Cubone Mask
2017
This mask was made primarily as a quick project to test my streaming setup.

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Like all my masks, I start with a paper sculpt

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I coat the paper sculpt in rondo, a mix of fiberglass resin and bondo body filler, to give it some rigidity

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In order to draft a pattern, I cover the sculpt with aluminum foil, then I cover that with tape

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The foil is now completely covered in tape

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The tape/foil piece can now be removed. This will become a pattern

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The pattern has now been cut flat

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These are part of a foam skull cap. The original pattern was drafted during a different project.

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Cut out skullcap pieces

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Skullcap pieces heat formed with a heat gun. They will hold this shape on their own unless re-heated

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Completed skullcap

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Skull portions cut from foam.

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Heatformed skull pieces

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Skullcap and assembled skull

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Skullcap and skull are combined. Notice it has hard angles, some sanding is needed

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Sanding completed. Gaps are filled with DAP Kwikset

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A close up on the nose to show how smooth it can get with sanding

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The mask was sealed with Plastidip, which was then painted with Krylon spray paint